3-Phase Wire Size Formula:
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The 3-phase motor wire size formula calculates the minimum cross-sectional area of wire needed to safely carry current over a specified distance while maintaining acceptable voltage drop. Proper wire sizing is critical for motor performance and safety.
The calculator uses the 3-phase wire size formula:
Where:
Explanation: The formula accounts for current requirements, distance, material properties, and acceptable voltage drop to determine minimum wire size.
Details: Correct wire sizing prevents excessive voltage drop (which can cause motor overheating and reduced efficiency), minimizes power loss, and ensures safe operation by preventing overheating of conductors.
Tips: Enter current in amps, length in meters, resistivity in Ω·m (default is for copper), and desired maximum voltage drop. All values must be positive numbers.
Q1: What's the typical resistivity value for copper?
A: Copper resistivity is approximately 0.00000172 Ω·m at 20°C (default value in calculator).
Q2: What's an acceptable voltage drop for motors?
A: Generally 3% or less of supply voltage is recommended (default 3V assumes 100V system).
Q3: Does this account for temperature effects?
A: No, for high temperature environments, use adjusted resistivity values or consult standards.
Q4: How does this differ from single-phase calculation?
A: Single-phase uses different constants and typically requires larger wire for same current/distance.
Q5: Should I round up the calculated wire size?
A: Yes, always round up to nearest standard wire size available in your region.